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A little off subject but let me ask this, if you hit a pothole and instead of bending the frame (which Ford is claiming abuse and will not cover damage) you bent or broke the front a-arm? Would Ford or SVT say abuse also or would they replace it?
I know that BlueSVT and probably others thought they could run there trucks as advertised and were told they could by dealers and salespeople under the impression that if anything happened it would be covered. Yes "I" do understand there is a limit to push these trucks to.
I've bent a few wheels and successfully filed an insurance claim with the highway's ownership. The key was that the potholes were not marked.
 
There will always be a weak point, it just takes more and more to find it depending on how much money you have spent.

Weak is relative, we have the strongest frames in our truck class.

If you are asking what would be necessary to drive that same stretch of road under the exact same conditions and not have damage, you would not only need hydraulic bumpstops, you would also need more uptravel to allow the suspension enough time to absorb the hit.
My question was more rhetorical than answer seeking, but what you said drives my point home. If the frame is no longer a weak point, then what's left is the suspension, right? That could be a lot more expensive to fix than the $500-800 to straighten the frame.
 
Did you get the hydraulic bump stops too? If not, I'm be very interesting in following your truck's progress. Now that that the frame is reinforced something else is going to have to absorb the energy. I'd like to see what exactly that becomes.
 
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