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So watching the 'born in baja' vid, they specifically state the frame is stock, otherwise its pretty much pointless, but could that have been a pre-production frame? Again, pointless.
 
So watching the 'born in baja' vid, they specifically state the frame is stock, otherwise its pretty much pointless, but could that have been a pre-production frame? Again, pointless.
They are not running factory bump stops on it...
 
Yep, have one on order. Your folks said you were waiting on coating....should be shipping this week!
Yes sir! :smileup:
 
Yeah, stock plus a country mile of additional tubing welded to it.
Watched it last night and they gave a good shot of the wheelwell area when they had to reweld the leaf springs, and there was nothing added to the frame in the area. Couldn't see the inside for the bumpstop. I think the bumpstops were added in a different location.
 
Wow, super easy... I take it this can be done with the bed ON the truck?
Yes, install can be done with the bed on the truck. For the install pics we are using the Raptor frame that we have, makes developing products and doing install shots easier!
 
I don't think welding is the answer, the frame is too thin in this area. Unless you box the already boxed in frame your going to cause the metalto tear or shear at the weld. On top of that welding will void the warranty. A small experiment for you to try, take a small piece of electrical conduit, lets say 1 inch x 1 ft or so and bend it over your knee, then take a same size piece, pack it with sand and try it, let me know how your knee feels.

Hey just throughing stuff out there! I shutup if this affends people.

Wow Wiz good guess, work for NASA at Kennedy for 14 years, left them a little over 4 years ago, just couldn't take the NASA crap anymore.
I like where your going with packing the frame with a solid. Kind of like a poor mans tubing bender, pack tube with sand so it does not crush. I am also thinking harmonics, frequency theory, ? Shocks faded with heat, plus a lot of upward force. Not sure this would work in this case ? I believe the frame is meant to bend there for crash safety, which is good. But for off roading this is not a good thing. Bigger shocks, air bump stops to help slow down the axle in the last few inches.
What tire pressures were being run 40 psi, 30, ?

Ok Nasa, What about sand, mixed in a resin, in a (I think it was a semco gun) air pressured caulking gun. Of course all holles would first be plugged.
Would not be the strongest fix but maybe would help ?
Oh yea Wiz we'll get these Raptors to the moon and beyond !
 
I like where your going with packing the frame with a solid. Kind of like a poor mans tubing bender, pack tube with sand so it does not crush. I am also thinking harmonics, frequency theory, ? Shocks faded with heat, plus a lot of upward force. Not sure this would work in this case ? I believe the frame is meant to bend there for crash safety, which is good. But for off roading this is not a good thing. Bigger shocks, air bump stops to help slow down the axle in the last few inches.
What tire pressures were being run 40 psi, 30, ?

Ok Nasa, What about sand, mixed in a resin, in a (I think it was a semco gun) air pressured caulking gun. Of course all holles would first be plugged.
Would not be the strongest fix but maybe would help ?
Oh yea Wiz we'll get these Raptors to the moon and beyond !
Just like the bolt in reinforcements, wouldn't this be circumventing the intended safety design of the crumple zone?
 
Did anyone ask these questions or have these answers?

1. Did the organizers prerun the route, before the run?
2. How long before the run?
3. Was the runs organizer of the run, the lead truck?
4. Did anyone have radio com to the lead truck?

It's been stated several times the kickers/Berm that caused the frame damage where 18 to 24" tall.

5. What was the spacing between trucks?
6. Why didn't the lead truck, after hitting the large kickers and suffering damage, warn the others?
 
Discussion starter · #173 ·
Ford engineer took pictures of cosmetic damage under my truck...

- Broken plastic rear shock cover, at the bottom (lowest hanging part of truck)
- Worn rear tires (due to spinning tires in sharp rocks a week BEFORE the run)
- Scratches on the underbody (all very minor, no gouges)
- Scratch on underside of rear bumper, due to me going through a ditch in a PAID off-road training class I attended first week I had the truck. A low speed training class at Gorman!

Put those together and what do you get? Apparently, excessive abuse of an off-road vehicle! At least, according to the engineer, who I've now asked to illustrate how ANY of the above items relate to a bent frame in any way. Especially considering only ONE of those items happened on the run (the plastic shock cover). All of those items are PURELY cosmetic, and could happen doing ANY sort of off-roading... especially low-speed rock crawling, which is where most of it happened.

Ugh... another day or two of waiting, I'm sure. It's getting ridiculous at this point, truck in and out of their shop for 2 weeks, loaner cars, constant follow-ups and calls required on MY part. It's almost worth paying the $700 estimate I was given by the dealer to fix it, I swear.

The Ford rep I've been talking to was more than optimistic that I would be taken care of, but now she's starting to change her tune it seems, due to the engineers findings of the cosmetic items above.
 
Ford engineer took pictures of cosmetic damage under my truck...

- Broken plastic rear shock cover, at the bottom (lowest hanging part of truck)
- Worn rear tires (due to spinning tires in sharp rocks a week BEFORE the run)
- Scratches on the underbody (all very minor, no gouges)
- Scratch on underside of rear bumper, due to me going through a ditch in a PAID off-road training class I attended first week I had the truck. A low speed training class at Gorman!

Put those together and what do you get? Apparently, excessive abuse of an off-road vehicle! At least, according to the engineer, who I've now asked to illustrate how ANY of the above items relate to a bent frame in any way. Especially considering only ONE of those items happened on the run (the plastic shock cover). All of those items are PURELY cosmetic, and could happen doing ANY sort of off-roading... especially low-speed rock crawling, which is where most of it happened.

Ugh... another day or two of waiting, I'm sure. It's getting ridiculous at this point, truck in and out of their shop for 2 weeks, loaner cars, constant follow-ups and calls required on MY part. It's almost worth paying the $700 estimate I was given by the dealer to fix it, I swear.

The Ford rep I've been talking to was more than optimistic that I would be taken care of, but now she's starting to change her tune it seems, due to the engineers findings of the cosmetic items above.
As with any manufacture in this tough economy, that’s the answer you’re going to get. They don't want to pay if they don't have too. Now it's your task to get them to explain in writing what the truck was actually designed for. Which you will never get, they are banking that, you do not have the money or the time to pursue this. I would suggest take your lumps and have the frame repaired, which brings up another issue.

I love the mods people are doing to this truck, the aftermarket guys have got it together. But, you should know, the mods can come back and bite you. What I mean, Mods of any kind like the following, Bumpers, ride height, tire size changes, Frame mods, change the crash rating of the vehicle, this moves all liability issues from the manufacture to "YOU"! In the case of a death from a crash, or serious injury and during the investigation it comes to light the Truck was modified, you will be held Labile, not Ford due to a malfunction, not your insurance company, “YOU”! I have seen this happen! Just food for thought!
 
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The dealer cannot straighten the frame no should he even try. It clearly states in the Shop Manual:

WARNING: Frame rail crush zones absorb
components crash energy during a collision and must be
replaced if damaged. Straighten damaged frame
to correct frame dimensions prior to frame
member sectioning. Failure to follow these
instructions may adversely affect frame rail
performance and may result in serious personal​
injury to vehicle occupant(s).


 
Did anyone ask these questions or have these answers?

1. Did the organizers prerun the route, before the run?
2. How long before the run?
3. Was the runs organizer of the run, the lead truck?
4. Did anyone have radio com to the lead truck?

It's been stated several times the kickers/Berm that caused the frame damage where 18 to 24" tall.

5. What was the spacing between trucks?
6. Why didn't the lead truck, after hitting the large kickers and suffering damage, warn the others?
In hindsight this all makes sense now, doesn't it. I hope he gets his truck fixed under warranty. Either way, a lot of us have learned something from this post.
 
Sorry I did not have my thinking cap on this morning. I did work on some hydro-space devices where we used foam to fill in a fiberglass structure. This was tested in a hydro-clave (auto clave with water, more pressure).
It is possible, not sure how effective.

Need to do a "Mythbusters" day. mount shock-ometers to test G force of hitting this bump. There are ways to check shock temps also. Really need video of going over bump at various speeds, tire pressures, ect to try to figure out at what point the damage could happen.

Blue SVT, feel like a 4th of july weekend trip to the "last bump" then go with the $700 fix, or shop around for a better price ?
Can you describe the trail, was the suspension already compressed ? did it "kick the rear up" trying to get a picture of what you encountered, what was the tire pressures ?
 
Discussion starter · #180 ·
Bed Alignment issue, likely bent rear frame

Further more... If I don't have it fixed by the dealer ASAP, my chassis warranty is to be void going forward.

DO NOT TAKE YOUR TRUCK IN FOR SERVICE, RELATED OR NOT, WITH THIS ISSUE UNTIL YOU FIX IT!!!

Once they note it, they will void your warranty on the chassis unless they fix it. If you came back down the road with another chassis issue, you're out if luck.

Also makes me wonder, are these reinforcement kits also going to completely void the chassis warranty too? Hmmm...
 
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